ISO/TS 16949:2009 | ISO 14001:2004
Email: info@jayemindustries.com
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INFRASTRUCTURE
 
At Jayem, technology is the only driving force. It empowers the company to diversify its offerings and serve its customers with products of exceptional value. In this pursuit, Jayem has consistently engaged cutting edge technologies from renowned suppliers across the globe.
 
  GASKET MANUFACTURING
For Gaskets manufacturing, the company has an established unit equipped with advanced equipment and testing facilities. The division has mechanical, hydraulic and imported pneumatic presses running with feeders ranging from 5 tons to 500 tons and other specialized equipment for Selective Area Coating, Surface Area Coating, Impregnation and Screen Printing
 
  RUBBER PARTS MANUFACTURING

With an installed capacity of 1200 tons per annum for Rubber processing, the Rubber parts manufacturing division at Prithla Industrial Zone has world-class compounding, rubber moulding & hoses facilities.

Types Of Automotive Rubber Hoses at Jayem

  • Radiator and Heater Hoses
  • Oil and Fuel Hoses
  • Air Cleaner and CAC Hoses
  • Turbocharger and Inter Cooler Hoses
  • Bi-layer Co-extruded Tubing
  • Branch Hoses
  JOINTING SHEETS MANUFACTURING

Our comprehensive range of compressed fibre jointing sheets is suitable for various Automotive and Industrial applications.

We produce jointing sheets from 0.25 to 6.0 mm thickness in various material constructions, sizes, colors and surface finishes. The compressed jointing sheet manufacturing division is well equipped with sophisticated calendaring technology to manufacture products in accordance with customer requirements. Jayem has a world class laboratory to test various physical and chemical properties of jointing sheets as per ASTM, DIN, BS international standards like density, compressibility, recovery, tensile strength, etc.

 
  METAL TUBE ASSEMBLIES MANUFACTURING
 Tube Manufacturing Capability
 
TIGWELDING
Tig Welding machine  for 400 amp.
3 phase 415 Vac

MIG WELDING
Mig Welding machine for 400 amp. 3phase 415 Vac

INDUCTION BRAZING
Induction Brazing of Tube Diameter 35 mm

TORCH / FLAME BRAZING
Torch Brazing with Rotary Equipment

 
Automotive rubber hoses in india
 
Automotive rubber hoses in india
 
LEAKAGE TESTING IN OIL
Leakage Testing having capacity of testing at 600 Bar
 
  Metal Tube Key Processes
 
End forming process conducted on special purpose machine (SPM)

Special die and punch are being mounted on the machine to form the shape as per requirement of drawing

Machine has the capability to form the double bell forming in one stroke with auto double stack slide

Automotive rubber hoses in india
  Metal Tube Key Processes
 
 
We have CNC Pipe bending machine which have the capability to bend the pipe in 5Axis with multi stack provision Machine have the capability to bend the pipe with same CLR w.r.t. Pipe OD Bending torque
( Booster ) provision in the machine to improve the quality of the bending process like wrinkles, collapse.
 
Automotive rubber hoses in india
  High Pressure Flushing Machine Flow Rate 120 LMP
 
 
Automotive rubber hoses in india
Automotive rubber hoses in india
 
  HYDRAULIC HOSE ASSEMBLIES MANUFACTURING
 Hydraulic Hose Manufacturing Capability
 
 
Part Range
Hose OD up to 80 mm

Raw Material Range

High Pressure & Low Pressure Hose Assemblies

End Fittings

End Fitting Design to be done and made w.r.t. hose Assembly Technical data
 




Automotive rubber hoses in india
Automotive rubber hoses in india
 
Automotive rubber hoses in india
 
Hose Cutting Machine

1) Specification : Maximum Hose ID up to 2 inch can be cut easily

2) POKA-YOKE : Machine start only until hose face touch the sensor stopper

3) Detection : Hose length to be verified by DRO having least count one micron for Set up approval & 100% verification
 
  Hydraulic Hose Manufacturing Capability
 
Finn Power Crimping
Finn Power 32 MS crimping machine are pioneers with their sensational features

The main improvement is an interactive ms-control which can be taught to set the desired die opening and the machine will remember this and work semi-automatically

Crimping Range : 10-87 mm
Crimping Force: 200 Ton
 
Automotive rubber hoses in india
  Hydraulic Hose Facilities
 
Induction Brazing - Induction Brazing capability of 35 KW

Auto Control Leakage Testing Machine- Machine having capacity of testing 1000 Bar
 
Automotive rubber hoses in india
Automotive rubber hoses in india
 
 
 
 
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